Economic Traceability
Production Traceability
Laboratory Traceability
Process Traceability
Autonomous Setup
Helps the operator adjust the machine to the part produced according to the company’s Control Plan.
Guides the operator to adjust where the system will not be scanned.
E.g., tool change.
Smart Setup
Helps the operator adjust the machine to the part that will be produced according to the company’s Control Plan, considering the laboratory data of the specific batch entering the machine.
Works in conjunction with “Autonomous Setup”.
Autonomous Control Plan
Assists the operator by adjusting the machine after setup according to the company’s Control Plan.
Guides the operator to adjust where the system is not digitized.
E.g., Checking a variable with an undigitized measurement and laboratory testing of the part resulting from this process.
Smart Control Plan
Helps the operator to keep the machine adjusted, considering the laboratory data of the specific batch entering the machine.
Works in conjunction with the “Autonomous Control Plan”.
Plano de Controle Autônomo
• Auxilia o operador mantendo a máquina
ajustada após o Setup, conforme Plano
de Controle da empresa;
• Orienta o operador a executar ajuste
onde o sistema não está digitalizado.
Smart Plano de Controle
• Auxilia o operador mantendo a máquina
ajustada, levando em conta os dados de
laboratório do lote específico que está
entrando na máquina;
• Trabalha junto com o “Plano de
Controle Autônomo.
OEE
Monitors and reports OEE in real-time.
Issues alerts as required.
CARD
Identifies the productivity and scrap results of each operator per part.
Soccer Coach
Assists the manager by identifying the best operators for each type of part.
Value-adding vs. non-value-adding
Identifies professionals who add and those who don’t add value autonomously.
Digital Kanban
Digital Maintenance
Genius
Guides operators via LED system to optimize work and minimize failures.
Smart Forklift
Assists forklift operators by guiding their route according to demand.
Machine Benchmark
Compares the micro times of equivalent machines and guides technicians to opportunities.
Material Consumption
Monitors and adapts the actual material consumption per piece and writes it off in the system, no longer by structure but by reality.
Warns of non-standard consumption.
Human development
Automatic performance evaluation when:
– not so good: it triggers the need for training or
– very good: it triggers the engineering process to learn with the person.
– not so good: it triggers the need for training or
– very good: it triggers the engineering process to learn with the person.
Movie
Movies automatically stored per piece or its minimum digital multiple for quality purposes, self-development, and understanding of new and better standards.
Micro Times
Records and reports the “micro times” within each production cycle for each part.
Moving Average
Identifies an evolution in the cycle time of a process and adjusts itself without necessarily knowing the cause.
Best Turnaround
The system guides the operator to carry out the “micro tasks” in the “micro times” identified and aligned.
Rhythm
The system sets the pace for the operator and not the opposite.
Electricity Cost in real-time
Cost of Material Consumption in real-time
Direct Labor Cost in real-time
